Knitting factory socks knitting workshop

1. Workshop Functions
The sock knitting workshop is the core production stage responsible for transforming yarn into semi-finished socks, ensuring the structure, elasticity, and dimensions meet design requirements. Key functions include:
Material Preparation: Inspecting and receiving yarn (cotton, nylon, spandex, etc.) to ensure compliance with production standards.
Knitting Production: Using knitting machines to weave yarn into sock blanks (semi-finished products), controlling length, density, and patterns.
Quality Control: Real-time detection of issues like broken yarn, missed stitches, or holes to ensure defect-free socks.
Equipment Maintenance: Regular machine upkeep to minimize downtime and enhance efficiency.

2. Production Process
Yarn Loading: Feeding yarn into knitting machines and adjusting tension for smooth operation.
Programming & Setup: Configuring machine parameters (stitch count, speed, patterns) based on sock styles (ankle socks, crew socks, knee-highs, etc.).
Knitting Formation: Machines automatically knit the toe, tube, heel, and toe to form complete sock blanks.
Initial Inspection: Manual or visual inspection to identify and reject defective products.
Handover to Next Process: Sending semi-finished socks to shaping or dyeing workshops for further processing.

3. Equipment & Technology
Main Equipment:
Single/Double Cylinder Knitting Machines (for different sock types).
Computerized Jacquard Machines (for complex patterns/logos).
Automatic Toe-Closing Machines (reducing manual intervention).

Key Technologies:
High-precision tension control (preventing yarn breaks or uneven tightness).
Seamless knitting technology (enhancing comfort by reducing seams).

4. Quality Standards
Dimensional Tolerance: Sock length and cuff elasticity must meet client specifications (e.g., ±5%).
Appearance Requirements: No holes, missed stitches, or asymmetrical patterns.
Physical Performance: Stretch recovery and abrasion resistance tests (for specialized socks like sports socks).